Description
The Floor Deck Panel Roll Forming Machine manufactured by Solaris Industries Ltd. is an advanced heavy-duty production line engineered to manufacture precision-designed floor decking panels used in high-rise buildings, commercial complexes, bridges, industrial mezzanine floors, parking structures, and composite steel–concrete slab systems. These structural floor panels are designed to provide exceptional load-bearing capacity, enhanced bonding with concrete, and rapid construction efficiency — making them an essential element in modern infrastructure projects.
Built on a robust welded steel base, the machine ensures stability and vibration-free performance even during long production shifts. The machine integrates a hydraulic decoiler, servo feeding system, precision leveling unit, deep roll forming stations, optional embossing rollers, and a hydraulic cutting system. Every roll forming station is CNC-machined from hardened tool steel (Cr12/D2), ensuring exact rib depth, perfect sheet curvature, and consistent geometry across long panel lengths.
The Floor Deck Panel Roll Forming Machine can process high-tensile steel, GI, PPGI, and HR steel with thickness ranges from 0.6 mm to 1.6 mm. It supports coil widths up to 1250 mm, enabling the production of widely used floor deck profiles such as 38 mm, 45 mm, 51 mm, 75 mm, or custom deep deck profiles as required by architects and structural engineers.
To improve concrete bonding and anti-slip properties, Solaris Industries Ltd. offers an optional embossing module that creates shear keys and non-slip patterns along the deck surface. This enhances mechanical interlocking between the steel deck and concrete during slab casting.
The hydraulic cutting unit ensures smooth, burr-free edges while maintaining high length accuracy. With production speeds of 10–25 meters per minute, the machine is ideal for medium to high-volume manufacturers. The PLC + HMI touchscreen system provides intuitive operation, allowing users to set length, batch count, punching sequence (optional), and diagnose system faults.
Optional features such as servo cutting, auto stacking, run-out tables, and hydraulic punching can be integrated to streamline production and improve automation.
Applications of Floor Deck Panels:
- Commercial & industrial high-rise floors
- Shopping malls, IT parks, office towers
- Parking structures & mezzanine floors
- Bridge platforms and metro rail infrastructure
- Composite concrete slab systems
With customizable profiles, robust construction, low maintenance, and high-precision output, the Floor Deck Panel Roll Forming Machine from Solaris Industries Ltd. stands as a reliable solution for construction material manufacturers aiming for superior structural performance and productivity.
🔧 TECHNICAL SPECIFICATIONS — Floor Deck Panel Roll Forming Machine
| Parameter | Specification |
| Material Type | GI, HR Steel, PPGI, High-Tensile Steel |
| Material Thickness | 0.60 – 1.60 mm |
| Coil Width Capacity | Up to 1250 mm |
| Decoiler Capacity | 5–10 Ton (Manual/Hydraulic) |
| Forming Stations | 18 – 30 stations (based on rib depth) |
| Roller Material | Cr12 / D2 Hardened & Polished |
| Shaft Diameter | 70–90 mm (EN8/EN9 Steel) |
| Rib Height | 38 / 45 / 51 / 75 mm (customizable) |
| Embossing | Optional Embossing Rollers |
| Forming Speed | 10 – 25 m/min |
| Cutting System | Hydraulic Shear / Servo Flying Cutting |
| Cutting Accuracy | ±1 mm |
| Power Requirement | 20–45 HP |
| Control System | PLC + HMI Touchscreen |
| Drive Mechanism | Chain Drive / Gear Drive |
| Optional Add-ons | Embossing, Auto Stacker, Punching Unit, Run-Out Tables |
