ANGLE ROLL FORMING MACHINE

Description

The Angle Roll Forming Machine manufactured by Solaris Industries Ltd. is a precision-engineered production line designed for manufacturing metal angle profiles widely used in construction, electrical systems, warehouse shelving, support structures, cable trays, HVAC systems, racking systems, and light industrial fabrication. Metal angles are essential structural components that must meet strict standards of straightness, strength, and dimensional accuracy—requirements that our machine consistently fulfills.

Built on a heavy-duty welded steel structure, this machine ensures excellent stability and vibration-free operation during high-speed production cycles. The production line includes a decoiler, leveling system, servo feeding (optional), multi-station roll forming mill, hydraulic cutting system, and an advanced PLC-based control unit. Every forming roller is CNC-machined from hardened tool steel (Cr12/D2), polished to ensure smooth metal flow and uniform profile formation.

Solaris Industries Ltd. designs angle roll forming machines capable of manufacturing:

Equal Angles (e.g., 25×25 mm, 40×40 mm, 50×50 mm, 75×75 mm)

Unequal Angles (e.g., 40×20 mm, 60×30 mm)

Slotted Angles (for shelving & storage)

Heavy-Duty Structural Angles

Custom Angle Profiles

The machine supports material thickness from 0.5 mm to 2.5 mm and can process GI, HR steel, CR steel, and stainless steel. Precision roll forming ensures angles maintain perfect 90° or custom bending geometry with minimal edge distortion.

The hydraulic cutting system ensures burr-free, clean, and accurate cutting, maintaining the quality required for assembly and structural use. The PLC + HMI interface enables automated length settings, batch production, speed adjustments, and fault diagnostics, simplifying operations for the operator.

Optional features include: 

Inline punching unit for slots, holes, and notches

Automatic stacking unit

Servo feeding for high accuracy

Digital length measuring system

The Angle Roll Forming Machine is ideal for manufacturers of cable trays, steel furniture, shelving, fabrication units, and industrial support systems. With high efficiency, low maintenance requirements, and robust build quality, Solaris Industries Ltd. ensures a long-lasting, high-performance solution for angle profile production.

🔧 TECHNICAL SPECIFICATIONS — Angle Roll Forming Machine

Parameter 1.    Specification
Material Type 2.      GI, HR, CR, Stainless Steel
Material Thickness 3.      0.50 – 2.50 mm
Coil Width Capacity 4.      50 – 400 mm (profile dependent)
Decoiler Capacity 5.      3–5 Ton (Manual/Hydraulic)
Forming Stations 6.      10 – 18 stations
Roller Material 7.      Cr12 / D2 Hardened & Polished
Shaft Diameter 8.      50–70 mm
Angle Sizes 9.      Equal & Unequal (customizable)
Forming Speed 10. 10 – 30 m/min
Punching System 11. Optional Hydraulic Punching
Cutting System 12. Hydraulic Shear
Cutting Accuracy 13. ±1 mm
Power Requirement 14. 10–25 HP
Control System 15. PLC + HMI Touchscreen
Drive Mechanism 16. Chain / Gear Drive
Optional Add-ons 17. Punching Unit, Servo Feed, Auto Stacker