Description
The Decking Sheet Roll Forming Machine from Solaris Industries Ltd. is an industrial-grade production system engineered to manufacture high-strength steel decking panels widely used in multi-story buildings, commercial complexes, bridges, mezzanine floors, industrial sheds, and composite slab construction. Decking sheets are crucial structural elements designed to enhance load-bearing capacity, enable fast floor casting, and improve overall construction efficiency. Our machine is built to deliver exceptional precision, deep rib accuracy, and long-term durability demanded by heavy-duty construction projects.
Constructed on a heavy welded steel frame, the machine operates with minimal vibration and provides stable performance during continuous production. It incorporates a hydraulic decoiler, precise material feeding system, leveling unit, deep-forming roll stations, embossing (optional), and hydraulic cutting equipment. Each roll forming roller is CNC-machined from hardened tool steel (Cr12/D2), ensuring accurate rib geometry, clean step formation, and superior surface finish across every sheet.
The Decking Sheet Roll Forming Machine supports coil thicknesses ranging from 0.6 mm to 1.6 mm, suitable for structural-grade steel, typically GI, HR steel, PPGI, or high-tensile material. Coil widths up to 1250 mm allow the production of various decking profiles such as 38 mm, 45 mm, 51 mm, 75 mm deep decks and custom rib designs according to architectural specifications.
High rib decking requires precise embossing and shear key patterns to improve bonding with concrete. Solaris Industries Ltd. offers an optional embossing module for creating anti-slip textures and concrete bonding ribs. The hydraulic cutting unit delivers burr-free edges and elongates blade service life. Production speeds typically range between 12–25 meters per minute, depending on sheet thickness and material strength.
The intelligent PLC touchscreen panel enables operators to control sheet length, batch quantity, punching parameters (optional), speed, and diagnostics. A servo-driven cutting system can be added for higher accuracy. Additional automation options include an automatic stacker, run-out tables, and a lubrication system.
Applications:
- Multi-floor commercial and residential construction
- Bridges and metro infrastructure
- Industrial mezzanine floors
- Warehouses and logistics centers
- Shopping malls, parking structures, & high-rise buildings
Solaris Industries Ltd. ensures complete customization for decking sheet depth, pitch, embossing style, sheet width, and load-bearing profiling to meet global construction standards.
🔧 TECHNICAL SPECIFICATIONS — Decking Sheet Roll Forming Machine
| Parameter | Specification |
| Material Type | GI, HR Steel, PPGI, High-Tensile Steel |
| Material Thickness | 0.60 – 1.60 mm |
| Coil Width Capacity | Up to 1250 mm |
| Decoiler Capacity | 5–10 Ton (manual/hydraulic) |
| Forming Stations | 16 – 28 stations (depending on rib depth) |
| Roller Material | Cr12 / D2 hardened and polished |
| Shaft Diameter | 70–90 mm (EN8/EN9 steel) |
| Rib Height | 38 mm, 45 mm, 51 mm, 75 mm (customizable) |
| Embossing | Optional embossing rollers |
| Forming Speed | 12 – 25 m/min |
| Cutting System | Hydraulic cutting / Servo flying cutting |
| Cutting Accuracy | ±1 mm |
| Power Requirement | 20–40 HP |
| Control System | PLC + HMI touchscreen |
| Drive Mechanism | Gear/Chain Drive (custom based on load) |
| Optional Add-ons | Embossing, Auto Stacker, Run-out Table, Servo Cutter |
