HIGH RIB ROOFING ROLL FORMING MACHINE

Description

The High Rib Roofing Roll Forming Machine manufactured by Solaris Industries Ltd. is an advanced solution for producing heavy-duty roofing sheets with deep rib profiles designed for superior strength, rigidity, and load-bearing performance. High rib roofing sheets are widely used in industrial warehouses, commercial complexes, airports, stadiums, metro stations, PEB structures, and large-span buildings where durability and aesthetics are equally important.

This machine is engineered to maintain precise rib height, uniform step depth, and perfect alignment throughout the sheet length. Equipped with a robust welded base frame, the machine integrates a hydraulic decoiler, precision guiding unit, leveling system, CNC-machined roll forming stations, hydraulic cutting unit, and an intelligent PLC automation system.

The forming rollers are manufactured from Cr12/D2 hardened tool steel, polished to a mirror finish to ensure smooth forming without scratches or profile distortion. Since high rib roofing requires accurate deep rib formation, our roll forming stands are designed to deliver consistent shaping with minimal vibration even at high speeds.

The machine supports coil thicknesses from 0.35 mm to 1.0 mm, allowing production of both lightweight architectural panels and heavy-duty roofing sheets for industrial applications. It can process GI, PPGI, PPGL, aluminum, and coated steel based on the client’s requirement.

Production speed ranges between 18–40 meters per minute, depending on rib height, metal thickness, and line configuration. The PLC touchscreen interface allows easy control of sheet length, batch quantity, speed, and automated diagnostics. A servo-driven cutting system (optional) ensures Β±1 mm length accuracy.

Solaris Industries Ltd. provides full customization, including rib height (typically 25 mm to 55 mm), pitch distance, number of ribs, sheet width, and embossing patterns. Optional add-ons such as crimping machines, film lamination units, and automatic stackers allow manufacturers to expand the versatility of their production line.

Applications:

  • Industrial factories & warehouses
  • Airports, metro stations & transport terminals
  • PEB structures & large-span roofing
  • Residential & commercial roofing
  • Architectural cladding systems

Built for long-term durability with minimal maintenance and high productivity, the High Rib Roofing Roll Forming Machine from Solaris Industries Ltd. stands out as an ideal solution for companies seeking consistent quality, faster output, and long-lasting operational reliability.

πŸ”§ TECHNICAL SPECIFICATIONS β€” High Rib Roofing Roll Forming Machine

Parameter Specification
Material Type GI, PPGI, PPGL, Aluminum, Color-Coated Steel
Material Thickness 0.35 – 1.0 mm
Coil Width Capacity 914–1450 mm
Decoiler Capacity 3–7 Ton (Manual/Hydraulic)
Forming Stations 14–24 stations (as per rib depth)
Roller Material Cr12 / D2 hardened, chrome-coated
Shaft Diameter 60–80 mm (EN8/EN9 steel)
Rib Height 25 mm – 55 mm (customizable)
Forming Speed 18 – 40 m/min
Cutting System Hydraulic / Servo-controlled cutting
Cutting Accuracy Β±1 mm
Power Requirement 15–35 HP
Control System PLC + HMI touchscreen
Drive Mechanism Gear/Chain Drive
Lubrication Automatic / Manual
Optional Attachments Embossing, Film Lamination, Curving/Crimping Unit, Auto Stacker