Description
The Corrugated Sheet Roll Forming Machine manufactured by Solaris Industries Ltd. is engineered for producing high-quality corrugated roofing and cladding sheets used in warehouses, industrial sheds, railway stations, agricultural structures, residential roofing, metro projects, and infrastructure applications. Corrugated sheets are known for their excellent strength-to-weight ratio, durability, and superior water-shedding capability—making them one of the most widely used roofing solutions across the world.
Built on a heavy-duty welded frame, this machine is designed for continuous, stable production even under demanding industrial conditions. The line includes a hydraulic/ manual decoiler, guiding and leveling unit, precision roll forming stations, hydraulic cutting system, and a smart PLC automation panel. Every roll forming station is CNC-machined to maintain perfect alignment, ensuring consistent wave patterns and premium surface finish.
Corrugated sheet geometry requires precise roller design to avoid distortions such as waviness, edge twisting, or sheet curvature. Solaris Industries Ltd. manufactures rollers from hardened tool steel (Cr12 / D2) with mirror polish, ensuring flawless corrugation and long operational life. The forming system supports materials including GI, PPGI, PPGL, aluminum, and stainless steel, making it suitable for both industrial and aesthetic roofing applications.
The machine supports coil thickness from 0.20 mm to 0.70 mm and widths up to 1250 mm. Production speeds vary from 12–25 meters per minute, depending on the material and sheet profile. The hydraulic cutting mechanism ensures clean, burr-free sheet edges and accurate cutting length, maintaining sheet quality and reducing post-processing work.
The advanced PLC-controlled HMI panel allows operators to manage sheet length, batch count, production speed, and auto fault detection. The system is user-friendly and minimizes operator error.
Optional modules include:
- Embossing rollers for decorative or anti-slip patterns
- Protective film lamination system
- Curving/crimping machine for arch-type corrugated sheets
- Automatic stacking mechanism for improved workflow
Solaris Industries Ltd. specializes in customizing corrugation depth, pitch, width, and profile shapes based on architectural, industrial, or OEM requirements. With its strong build, high accuracy, and low maintenance demands, the Corrugated Sheet Roll Forming Machine is a reliable solution for companies seeking long-term, high-volume production with consistent output quality.
🔧 TECHNICAL SPECIFICATIONS — Corrugated Sheet Roll Forming Machine
| Parameter | Specification |
| Material Type | GI, PPGI, PPGL, Aluminum, Stainless Steel |
| Material Thickness | 0.20 – 0.70 mm |
| Coil Width Capacity | 914–1250 mm |
| Decoiler Capacity | 3–5 Ton (manual/hydraulic) |
| Forming Stations | 12–20 stations (as per profile) |
| Roller Material | Cr12 / D2 hardened & polished |
| Shaft Diameter | 55–70 mm (EN8/EN9 steel) |
| Forming Speed | 12 – 25 m/min |
| Cutting System | Hydraulic shearing / servo cutting |
| Cutting Accuracy | ±1 mm |
| Power Requirement | 10–20 HP (depending on machine size) |
| Control System | PLC + HMI Touchscreen |
| Drive System | Gear or Chain Drive |
| Lubrication | Manual / Auto lubrication |
| Output Profile | Corrugated wave sheets (custom pitch & depth) |
| Optional Add-ons | Embossing, Film Laminator, Curving Unit, Auto Stacker |
