WALL PANEL ROLL FORMING MACHINE

Description

The Wall Panel Roll Forming Machine by Solaris Industries Ltd. is designed to manufacture high-quality metal cladding and wall panel sheets used extensively in pre-engineered buildings (PEB), industrial warehouses, commercial structures, portable cabin manufacturing, cold storage facilities, and modern architectural façades. Engineered with precision and durability in mind, this machine delivers excellent profile accuracy, structural uniformity, and aesthetic surface finish.

The production line integrates a heavy-duty decoiler, precision feeding system, leveling unit, roll forming stations, hydraulic cutting unit, and an advanced PLC automation system. Each forming roller is CNC-machined from hardened tool steel with superior surface polish, ensuring smooth sheet movement and consistent profile geometry throughout the entire production cycle.

The Wall Panel Roll Forming Machine supports coil thicknesses ranging from 0.35 mm to 0.8 mm and coil widths between 914 mm to 1450 mm, allowing for various architectural and industrial panel designs. The robust roll forming structure guarantees reduced vibration, minimized wastage, and long-term profile consistency.

It can produce a wide range of wall cladding profiles, such as trapezoidal, sinusoidal, concealed-fix panels, ribbed panels, and embossed designs. The machine is highly versatile and capable of delivering both lightweight and heavy-duty wall panels depending on customer requirements.

A key highlight of this machine is its hydraulic cutting system, which ensures burr-free, smooth cutting edges with high length accuracy. The system’s cutting blades are manufactured from hardened Cr12 steel, enabling long operational life and reduced maintenance downtime. The PLC touchscreen interface allows operators to control batching, sheet length, speed, and diagnostics with ease.

Optional integrations include:

  • Embossing rollers for decorative or anti-slip patterns
  • Servo timing control for enhanced precision
  • Automatic stacker for sheet handling
  • Film lamination unit to protect pre-painted surfaces

Solaris Industries Ltd. customizes every machine according to client drawings, rib geometry, production capacity, and architectural styling requirements. With its high efficiency, low maintenance, and superior build quality, this machine is the perfect solution for manufacturers aiming to produce durable and attractive wall cladding sheets at high volumes.

 

 

 

🔧 TECHNICAL SPECIFICATIONS — Wall Panel Roll Forming Machine

Parameter Specification
Material Type GI, PPGI, PPGL, Aluminum, Coated Steel
Material Thickness 0.35 – 0.80 mm
Coil Width Capacity 914–1450 mm
Decoiler Capacity 3–5 Ton (manual/hydraulic)
Forming Stations 14–22 stations (based on profile)
Roller Material Cr12 / D2 hardened, polished
Shaft Diameter 60–75 mm (EN8/EN9)
Forming Speed 15 – 30 m/min
Cutting System Hydraulic cutting
Cutting Accuracy ±1 mm
Power Requirement 12–30 HP (depending on size & profile)
Control System PLC + Touchscreen HMI
Drive System Gear/Chain Drive
Lubrication Auto/Manual lubrication
Output Profiles Trapezoidal, wall panels, ribbed/cladding panels
Optional Add-ons Embossing, Film Lamination, Auto Stacker